Eliminate Unplanned Downtime with AI-Powered Predictive Maintenance Platform
Karolium’s Intelligent Asset Management is a proactive, data-driven solution to operational excellence. Eliminate equipment breakdowns, plan your schedule and budget.100% Tech Debt Free ✦ Digital Twin + IoT + AI/ML ✦ 10X Faster Deployment ✦ Actionable Prescriptions in Real Time
Karolium’s Predictive Maintenance Software
Industries have been stuck in a reactive maintenance loop, treating symptoms instead of preventing problems for long. This traditional approach leads to cascading issues and costly asset management challenges that directly impact your bottom line.
- Constant Unplanned Downtime: Sudden equipment failures disrupting production schedules, causing missed deadlines, and damaging your reputation.
- Spiraling Maintenance Costs: Overspending on emergency repairs, expedited spare parts, and inefficient, calendar-based maintenance tasks.
- Lack of Real-Time Visibility: Relying on manual logs, delayed reports, and siloed dashboards that fail to provide a true picture of your assets’ health.
- Wasted Resources & Inaccurate Budgets: Constant struggle to allocate the right technicians and parts, leading to wasted labor and unpredictable operational expenses.
Karolium provides a unified, end-to-end Industrial IoT (IIoT) Solution that empowers you to take full control of your asset lifecycle. We combine real-time data, advanced AI, and automated workflows to transform your maintenance operations from a costly necessity into a powerful strategic advantage. Go beyond simple alerts and start making intelligent, foresight-driven decisions.
Karolium Predictive Maintenance Platform Capabilities
Our platform is built on powerful, interconnected pillars that deliver a complete view of your operations, from a single sensor to your entire global enterprise.
- AI-Driven Predictive & Prescriptive Maintenance
- Real-Time Monitoring & Digital Twin Visualization
- Integrated IoT Cost Management & EOE Projection
- Intelligent Demand Planning & Inventory Optimization
- Automated Risk & Compliance Monitoring
- Role-Based Command Centers & Unified KPIs
Don’t just predict what will fail, know how and when to fix it. Our platform analyzes sensor data to detect anomalies, predict failure probability, and deliver AI-prescribed maintenance actions, turning your team into a proactive force for reliability.
Gain unparalleled visibility with a live, data-fed 3D replica of your physical assets. Monitor real-time condition data, visualize component health, and interact with your equipment from a unified command center, eliminating unplanned schedules.
Achieve total financial control over your operations. Karolium IoT Asset Management provides automated cost management by tracking Equipment Operating Expenses (EOE) in real-time and forecasting future budgets, allowing you to optimize spending and prove ROI.
A predictive alert is only useful if you have the right spare parts. Karolium automatically forecasts part-level demand and predicts procurement lead times based on maintenance needs, ensuring critical spares are on-hand without tying up capital in excess inventory.
Move beyond manual audits and reactive safety measures. Our platform predicts compliance and safety incident likelihood using historical and real-time sensor data, generating AI-driven risk scores that help you prevent issues before they occur.
Empower every user, from the facility manager to the C-suite, with a unified source. Karolium offers configurable, role-based dashboards that provide real-time visibility into the metrics that matter most to them, ensuring strategic alignment across the organization.
Key Business Outcomes with Karolium
Implementing Karolium Intelligent Asset Management Solution delivers measurable results that impact your entire operation.
- Drastically Reduce Unplanned Downtime
Shift from 80% reactive to 80% proactive maintenance, maximizing production uptime and asset availability.
- Maximize Asset Lifespan & Performance
Leverage AI-driven insights to optimize asset performance, improve OEE, and extend the productive life of your critical equipment.
- Optimize Maintenance & Spares Costs
Eliminate unnecessary maintenance tasks, reduce overtime labor, and lower inventory holding costs with data-driven demand planning.
- Enhance Safety & Ensure Compliance
Proactively identify and mitigate safety risks while effortlessly maintaining a verifiable audit trail for regulatory compliance.
Intelligent Asset Management Technology & AI Models
The Intelligent Engine Driving Your Operations
Karolium is more than a dashboard; it’s a robust, enterprise-grade platform engineered for performance, flexibility, and intelligence. Our architecture is built on three foundational pillars: seamless integration, powerful AI analytics, and uncompromising security.
Seamless Data Ingestion & Vendor-Neutral Integration
Unify Your Entire Operational Landscape
True intelligence begins with breaking down data silos. Karolium’s vendor-neutral platform is built with an API-first approach, allowing us to seamlessly unify data from any source and create a single, comprehensive view of your asset health. We don’t lock you into an ecosystem; we liberate your data.
Our platform natively integrates with:
- ERP & EAM Systems: Connect directly with your existing systems of record, including SAP, Oracle, and IBM Maximo, to sync work orders, parts inventory, and financial data.
- Industrial Control Systems: Ingest high-frequency data from SCADA and PLC systems to get a real-time pulse of your production floor.
- IoT Sensors & Gateways: Our platform is sensor-agnostic, capable of processing data from any IoT device measuring temperature, vibration, pressure, acoustics, and more.
- Legacy & Custom Systems: Leverage our flexible integration engine to connect with homegrown CMMS or other legacy platforms, ensuring no asset is left behind.
Advanced AI Models that Deliver Actionable Foresight
Our platform’s core strength lies in its ability to translate billions of data points into clear, predictive, and prescriptive intelligence. We deploy a suite of sophisticated AI models to solve specific operational challenges.
- Anomaly Detection (Isolation Forest & Autoencoders): Finds the “needle in the haystack.” Our models establish a high-fidelity baseline of your asset’s normal operational behavior. They then instantly identify subtle, multi-dimensional deviations that are impossible for humans to spot, providing the earliest possible warning of a potential issue.
- Asset Failure Prediction (LSTM & Random Forest): Accurately forecasts the probability and timing of a future failure. This goes beyond detecting anomalies to predicting their impact. Our models provide a clear failure probability score and estimate the Remaining Useful Life (RUL) of an asset, giving your teams a precise window for proactive intervention.
- Prescriptive Maintenance & Supply Chain (ARIMA & Time Series Models): Closes the loop from insight to action. An alert without the right part is just a notification of future downtime. Karolium’s models intelligently forecast spare part demand and predict procurement lead times, automatically triggering purchase requisitions to ensure your supply chain is perfectly synchronized with your maintenance needs.
Enterprise-Grade Security Framework
Operational data is a critical asset. Security is not an afterthought for us; it is a foundational component of our platform, designed to protect your data, privacy, and operations at every level.
- Robust Cloud Infrastructure: Built on world-class cloud providers like AWS and Azure, our platform benefits from their global security posture and high-availability architecture.
- End-to-End Data Encryption: Your data is protected at all times with industry-standard encryption, including TLS 1.2+ for data in-transit and AES-256 for data at-rest.
- Compliance & Certifications: We adhere to rigorous global security and privacy standards, demonstrated by our compliance with SOC 2 Type II and ISO 27001, ensuring your data is managed responsibly.
- Granular Access Control: Our platform enforces strict role-based access control (RBAC), ensuring users can only see and act on the data and functions relevant to their roles.
The Karolium Advantage: Your Partner in Digital Transformation
- Recognized Industry Leader: Validated by both Gartner and IDC as a leading Business Orchestration Platform.
- Rapid Time-to-Value: Go live in just 90 days. Our streamlined deployment ensures you see tangible ROI within a single quarter.
- Vendor-Neutral & Cross-ERP: Our platform is designed to integrate seamlessly with your existing systems (SAP, Oracle, IBM), avoiding costly rip-and-replace projects and vendor lock-in.
- Transparent All-in-One Pricing: One subscription includes our entire IAM suite—predictive AI, Digital Twin, supply chain intelligence, and more. No hidden fees or surprise add-on costs.
Customized Solutions for Your Industry’s Unique Challenges
Manufacturing
Industry Pain Points
- Maintaining Overall Equipment Effectiveness (OEE) on a 24/7 production line
- Avoiding costly assembly line stoppages from single-component failures
- Ensuring product quality by maintaining precise machine calibration and performance
The Karolium Solution
Our platform provides end-to-end visibility into your plant floor. We monitor critical assets like CNC machines, robotic arms, and conveyor systems to predict bearing failures, motor degradation, and calibration drifts, allowing you to schedule maintenance during planned downtime and keep your production lines running at peak efficiency.
Energy & Utilities
Industry Pain Points
- Ensuring grid reliability and preventing large-scale blackouts from equipment failure
- Managing the high cost and logistical complexity of servicing remote or aging assets
- Meeting strict regulatory compliance and safety standards to avoid heavy fines
The Karolium Solution
Karolium is essential for modern grid management. We enable real-time monitoring of transformers, turbines, and substation equipment to predict failures that could lead to outages. Our AI helps prioritize maintenance for your most critical and remote assets, optimizing resource deployment and ensuring you meet and exceed regulatory demands for grid stability.
Logistics & Distribution
Industry Pain Points
- Preventing bottlenecks in sorting centers caused by conveyor or sorter breakdowns
- Ensuring fleet and MHE (forklifts, AGVs) availability to meet tight delivery schedules
- Maintaining cold chain integrity for temperature-sensitive goods across the supply chain
The Karolium Solution
In logistics, uptime is everything. Karolium monitors the health of your entire distribution center—from high-speed sorters to forklifts and refrigeration units. By predicting failures before they happen, Karolium avoids catastrophic bottlenecks, ensures on-time departures, and maintains the integrity of your supply chain from end to end.
Healthcare
Industry Pain Points
- Ensuring the 100% availability of mission-critical medical equipment like MRI machines, CT scanners, and infusion pumps
- Managing compliance with strict healthcare regulations (FDA, The Joint Commission)
- Controlling the high cost of specialized maintenance and emergency repairs from OEMs
The Karolium Solution
Patient outcomes depend on equipment reliability. Karolium provides predictive maintenance for your most critical clinical and facility assets. We monitor imaging equipment for signs of component wear and track HVAC systems to ensure optimal environmental conditions, helping you guarantee equipment uptime, reduce patient risk, and maintain a constant state of regulatory readiness.
Elevated Customer Success with Karolium
Powerful for Leaders. Flexible for Teams.
Trusted by multinational companies worldwide.
Industry Recognized Partnership
Leading, Innovating and Procuring AI-Integrated Zero Code Supply Chain Globally
Ready to Revolutionize Your Asset Management?
Stop reacting to failures and start engineering reliability. Schedule a personalized demo to see how Karolium’s AI-Powered Predictive Maintenance Platform can deliver unprecedented uptime, cost savings, and operational intelligence for your business.