AI-Powered Predictive Maintenance Engine Built on Zero Code Intelligence

Embrace Karolium’s Predictive Maintenance across all assets and facilities to accelerate productivity, ensure sustainability, and drive digital transformation. The solution directly addresses key operational challenges—minimizing downtime and optimizing resource allocation for maximum efficiency and growth.

100% Tech Debt Free Digital Twin + IoT + AI/ML 10X Faster Deployment Actionable Prescriptions in Real Time

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KaroliumPower Your Predictive Maintenance Journey to Success 

Karolium empowers organizations to achieve true asset intelligence—without manual guesswork. Built for scale, the platform enables continuous asset monitoring, anomaly detection, and AI-driven prescriptions across your entire maintenance lifecycle.

What is Predictive Maintenance? Predictive maintenance is a data-driven strategy that uses sensor data and analytics to anticipate equipment failures before they occur. Unlike reactive maintenance (fixing after failure) or preventive maintenance (based on time or usage intervals), predictive maintenance acts in real time—responding to actual conditions and asset health.

According to McKinsey & Company, Predictive Maintenance can, 

With Zero-code flexibility, Karolium lets you define assets, integrate IoT sensors, configure digital twins, and automate work orders—all from a unified interface. By combining real-time data, AI/ML models, and human-driven workflows, it helps you predict failures, optimize resource usage, and reduce Equipment Operating Expenses (EoE). Whether using existing operational data or integrating new sensor feeds, Karolium adapts to your environment, accelerating productivity, improving sustainability, and enabling proactive, data-informed decisions at scale

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Most organizations across industries have realized the competitive challenges in predictive maintenance and seek modern, adaptable solutions.

Your enterprise could also be finding it complex to,

  • Integrate fragmented sensor and system data reliably
  • Build and maintain highly accurate failure prediction models
  • Translate failure predictions into cost-effective, timely, actionable maintenance tasks
  • Integrate predictive insights seamlessly into operational workflows

All-in-One Platform for Predictive Maintenance Operations 

Karolium’s AI-enabled predictive maintenance software delivers composable solutions for your unique challenges. Our platform imbibes,

Define, group, and manage assets with complete visibility into components, consumables, and configurations—imported from legacy EAM systems or created natively.

Deploy 3D and simulated models to view real-time asset status, part replacements, and maintenance history for smarter, interactive diagnostics.

Connect temperature, pressure, vibration, or geofencing sensors. Monitor live conditions and trigger alerts on anomalies or deviations.

  • Automate work orders based on runtime, meter readings, or calendar schedules. Seamlessly switch to breakdown or emergency workflows when needed.

 

Use historical patterns and live data to predict asset failure, forecast maintenance costs (EoE), and recommend schedule or inventory optimizations.

Build reusable maintenance templates with component-level BOMs and resource allocations. Support sequenced task routing and technician guidance.

Execute maintenance tasks on tablets, capture material usage, log replacements, and trigger procurement requests in real time. 

View sensor anomalies, work order trends, EoE metrics, and predictive insights—all on one composable, real-time dashboard. 

Karolium’s Predictive Maintenance Management Benefits  

Generative-AI & Machine Learning

Zero Code Agility

Automated Data Capture 

Increased Data Accuracy 

Accelerated & Agile Application Development 

Improved User Experience 

Real-Time Process Execution 

Enhanced System Performance 

Semantic Integrated Ecosystem 

Reduced Infrastructure Costs 

Simplified Compliance & Auditing 

Augment Core Solutions with Customer-Centric Features

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Flexibility and Independence on Personalizing

Data Models

Unified, intelligent data models connect disparate IT systems to enable a single source of truth for robust planning and decision-making. IT to gain independence to extend and alter existing base table structures for business-centric customizations.

User Interface

Intuitive, multi-facet, and role-based interfaces simplify complex tasks and improve user adoption. Accessible design ensures efficiency for all users—partners, executives, and associates alike.

Business Strategies Across Layers

Implement diverse business operations as flexible strategic rules and validations applicable to critical areas across geo, business unit, and global levels—without rigidity or overheads. Align processes and priorities throughout your organization.

Ecosystem-Centric Integrations

Agile connectors enable seamless integration and interoperation across your entire ecosystem of partners and systems, eliminating the coding or deployment complexities. Drive collaboration and agility beyond internal boundaries.

Analytics and Insights

Deliver real-time, actionable insights from complex data, leveraging AI for predictive and prescriptive capabilities. Empower data-driven decisions to optimize performance and identify opportunities. 

Multidirectional Orchestration

Orchestrate real-time business conditions and market fluctuation responses, and manage complex process interactions across diverse applications and stakeholders for legacy and cloud environments. Ensure dynamic, responsive, and synchronized workflows throughout your extended enterprise.

Elevated Customer Success with Karolium

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Powerful for Leaders. Flexible for Teams.

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Trusted by multinational companies worldwide.

Industry Recognized Partnership 

Leading, Innovating and Procuring AI-Integrated Zero Code Supply Chain Globally 

Ready to Predict, Prescribe, and Prevent?

Stop reacting to failures—Start anticipating them. Karolium empowers you to reduce equipment downtime, extend asset life, and cut maintenance costs through real-time monitoring, AI-powered prescriptions, and zero-code orchestration.

Book a demo today and transform your maintenance operations with predictive intelligence

Karolium Predictive Maintenance – Effective Across Industries 

Manufacturing & Automotive  

Electronics & Industrial Goods 

Retail & Consumer Goods 

Construction & Engineering 

Pharmaceuticals, Healthcare & Life Sciences 

Transportation & Logistics 

Food & Beverage 

Technology (Hardware & Telecommunications)